Asset Performance Management


Fleet and Production Monitoring


Fleet Monitoring with Live GPS Tracking

Record vehicle operation data automatically without the need for manual capture:

Distance traveled or hours worked
Excessive idling
Over speeding
Harsh braking
Automatically schedule vehicle maintenance on the basis of elapsed hours or distance traveled based on a specific service plan. Click here for more details.

 

FM42 - GPS GSM Vehicle Tracking
Description   The FM4200 is a terminal with GPS and GSM connectivity able to get device co-ordinates and transfers them via a GPS network. Monitor ignition on or off, identify drivers, fuel consumption, battery voltage and acquire vehicle CAN data.
Application Location of remote objects quickly and easily, such as trucks, cars, ships.


Shop Floor Integration with Production Analyser

  • A real time shop floor production monitoring system, identifying root causes of production losses through downtime categories and production speed.
  • It measures equipment availability, performance and quality and facilitates calculations of Overall Equipment Effectiveness (OEE).
  • A real time interface with Asset Maintenance Management Systems automatically creates engineering work orders, updates critical equipment meter readings and identifies alarm levels for Statistical Predictive Maintenance Applications (SPM).
  • To move breakdown from Reactive to Proactive
  • Factory Visual Displays

 

Overall Equipment Effectiveness (OEE)

  • Does your production have bottlenecks you are not aware of?
  • Could one machine be pulling down the entire facility ?
  • Does your equipment have excess capacity that could be easily and inexpensively used?
 

OEE is a ‘best practices’ way to monitor and improve the efficiency of your manufacturing process. (ie machines, manufacturing cells, assembly lines)

 
OEE will measure

How effective your equipment is

Where and how much production you are losing at each step

What you can improve

 

The three primary indicators are equipment availability, performance and reliability:

 
  • Availability or Uptime

 Down time loss (Operating time / Planned Production time)

   

  • Performance Efficiency
 Speed loss                   (Actual / design capacity)

   

  • Rate of quality output
Quality loss                   (Good pieces / total pieces)

 

 

 
OEE = Availability x Performance x Quality

 

 

 Fleet monitoring